传统白酒酿造方式劳动强度大,生产效率比较低,并且卫生条件与食品生产的环境要求差距较大。伴随着社会的不断发展,劳动力市场的劳动力缺乏,工人生产制造成本的不断增加,白酒酿造的全自动机械化代替传统的人工劳作已经变得势在必行。这里介绍下,一种代替人工劳作的
自动凉茬机!
The traditional Baijiu brewing method has high labor intensity, low production efficiency, and a large gap between the sanitary conditions and the environmental requirements of food production. With the continuous development of society, the lack of labor in the labor market, and the increasing production costs of workers, it has become imperative to replace traditional manual labor with automatic mechanization of Baijiu brewing. Here is an introduction to an automatic stubble cooler instead of manual labor!
一种自动凉茬机,包括框架、链板式输送带、自动加曲装置、自动落料装置、减速电机、接料装置、搅拌装置、清扫装置、冷却装置、温度检测装置、自动加水装置、自动清洗装置、辅助平台装置,所述的链板式输送带斜置在框架上,所述的减速电机安装在框架上,链板式输送带输送线自下而上依次设有自动落料装置、自动加曲装置和接料装置。
An automatic stubble cooling machine comprises a frame, a chain plate conveyor belt, an automatic bending device, an automatic blanking device, a reduction motor, a material receiving device, a mixing device, a cleaning device, a cooling device, a temperature detection device, an automatic water adding device, an automatic cleaning device, and an auxiliary platform device. The chain plate conveyor belt is diagonally placed on the frame, and the reduction motor is installed on the frame, The chain plate conveyor belt conveyor line is provided with an automatic blanking device, an automatic bending device, and a material receiving device from bottom to top.
工作原理
working principle
该程序酿酒工艺要求酒醅从酒甑出来后先加热水进行调整酒醅的湿度要求,之后酒醅要求降温工艺温度,在达到该温度后加入酒曲,加曲之后酒醅继续降温搅拌均匀再入窖发酵,通过控制落料斗的宽度以及高度使得达到运转层厚度的要求,酒醅在落到链板式输送带后通过主动电机带动链轮使得酒醅向前传送,在传送过程中不断用风机对酒醅进行降温,在降工艺温度后加曲机开始加曲之后搅拌,再用风机进行降温直到工艺要求的发酵温度,之后酒醅通过接料斗转移窖池进行发酵。
In this procedure, the brewing process requires that the fermented grains be heated with water to adjust the humidity requirements of the fermented grains after coming out of the retort, and then the fermented grains are required to be cooled to the process temperature. After reaching this temperature, yeast is added. After adding yeast, the fermented grains continue to be cooled and stirred evenly before entering the cellar for fermentation. By controlling the width and height of the blanking hopper, the requirements for the thickness of the operating layer are met, After falling onto the chain plate conveyor belt, the fermented grains are driven forward by a sprocket driven by an active motor. During the transportation process, the fan is continuously used to cool the fermented grains. After falling to the process temperature, the starter starts to add starter, and then it is stirred. The fan is used to cool the fermented grains until the fermentation temperature required by the process. After that, the fermented grains are transferred to the pit for fermentation through a receiving hopper.
有益效果:
Beneficial effects:
自动凉茬机代替了传统的人工劳动,工人从事与机械化生产衔接的轻体力的控制操作,劳动强度大大降低,劳动效率也大幅提升;
Automatic stubble cooling machines have replaced traditional manual labor, and workers are engaged in light manual control operations that link up with mechanized production, greatly reducing labor intensity and greatly improving labor efficiency;
实现了减员增效的目的,在保持投料量及各项技术参数要求不变的前提下,每个酿酒班组由原来的10人,减少到7人,大大降低了人力成本;
The goal of reducing personnel and increasing efficiency has been achieved. Under the premise of maintaining the same feeding amount and various technical parameter requirements, each brewing team has been reduced from 10 people to 7 people, greatly reducing labor costs;
出酒率、优良品率及口感得到一定程度的提升,通过改造后的指标看,出酒率平均提高1_2%,理化感官指标提高3%,在原辅料等成本增加的前提下,通过生产指标的提升和人工费用的降低,粮酒吨酒生产成本降低了4%,直接经济效益显著;
The liquor yield, excellent product yield, and taste have been improved to a certain extent. According to the modified indicators, the liquor yield has increased by an average of 1%_ 2%, increased physical and chemical sensory indicators by 3%. On the premise of increasing the cost of raw and auxiliary materials, through the improvement of production indicators and the reduction of labor costs, the production cost of grain wine per ton of wine has been reduced by 4%, with significant direct economic benefits;
实现了清洁化生产,通过机械化改造实现了酿酒操作环境、场地、器具的清洁卫生,大大改善了酿酒工人的工作环境,符合建设环境友好型、资源节约型社会的要求。
Cleaner production has been achieved, and the cleaning and hygiene of the brewing operating environment, site, and utensils have been achieved through mechanized transformation. The working environment of the brewing workers has been greatly improved, meeting the requirements of the country to build an environmentally friendly and resource saving society.
An automatic stubble cooling machine that replaces manual labor is introduced here. If you have any doubts or needs about this, please come to our website http://www.qfrtrq.com Consult and understand!