现有的凉茬设备大都位于地下,安装的工程量大,时间长,使用时漏在地下风道的茬料无法回收,造成较严重的浪费。搅拌方式多采用震动式搅拌,搅拌不均匀,冷却效果差,容易造成设备堵塞。另外现在的酒曲下料及茬料混合大多采用人工作业,劳动强度大,上料效率低,严重影响凉茬作业的工作效率。
Most of the existing cooling stubble equipment is located underground, and the installation quantity is large and the time is long. The stubble leaked in the underground air duct during use cannot be recycled, causing a serious waste. Most of the mixing methods are vibration mixing, which is uneven and has poor cooling effect, which is easy to cause equipment blockage. In addition, most of the current distiller's yeast cutting and stubble mixing are manual operations, which have high labor intensity and low feeding efficiency, seriously affecting the working efficiency of the cool stubble operation.
为上述问题,本实用新型的目的在于提供一种全
自动凉茬机,该设备无需安装在地下,平整地面即可完成安装。两侧设护板,防止在搅拌过程中茬料的掉落,加装多根搅辊,搅拌茬料更加均匀。采用链板式输送机,并且支架上安装风机与风箱,对茬料进行吹风降温作业,结构紧凑,自动化程度高,较少需要人工干涉。
To solve the above problems, the purpose of the utility model is to provide a full-automatic stubble cooling machine, which can be installed without being installed underground and leveling the ground. Guard plates are set on both sides to prevent the stubble from falling during mixing. Multiple mixing rollers are added to make the stubble more uniform. The chain plate conveyor is adopted, and the fan and bellows are installed on the support to blow and cool the stubble. The structure is compact, the degree of automation is high, and less manual interference is required.
本实用新型的积极效果在于:
The positive effects of the utility model are:
不用安装在地下,安装的工作量小。设有茬料斗和自动下曲斗,自动化程度高,降低人工劳动强度,减少人为干涉,保证茬料 一种全自动凉茬机,包括支架,在所述支架内侧设有两块护板,两块护板之间设有链板式输送机,在所述支架上方分别设有茬料斗和洒水器;在所述护板的出料端设有第二支架,第二支架上设有第二链板式输送机和第三链板式输送机,链板式输送机的出料端位于第二链板式输送机进料端上方,第二链板式输送机的出料端位于第三链板式输送机的进料端上方,第三链板式输送机的出料端处设有出料口,第二支架上方并排设有两块第二护板,第二链板式输送机和第三链板式输送机位于两块第二护板之间,第二支架上设有自动下曲斗,自动下曲斗位于第三链板式输送机上方;链板式输送机、第二链板式输送机和第三链板式输送机的链板均为带孔链板。
It does not need to be installed underground, and the installation workload is small. It is equipped with stubble hopper and automatic lower bending hopper, with high degree of automation, reducing manual labor intensity, reducing human interference, and ensuring stubble material. It is a fully automatic stubble cooler, including a first support. There are two first guard plates on the inside of the first support, and a first chain plate conveyor is set between the two first guard plates, and stubble hopper and sprinkler are respectively set above the first support; The discharge end of the first guard plate is provided with a second support, the second support is provided with a second chain plate conveyor and a third chain plate conveyor, the discharge end of the first chain plate conveyor is located above the feed end of the second chain plate conveyor, the discharge end of the second chain plate conveyor is located above the feed end of the third chain plate conveyor, and the discharge end of the third chain plate conveyor is provided with a discharge port, Two second guard plates are arranged side by side above the second support, the second chain plate conveyor and the third chain plate conveyor are located between the two second guard plates, the second support is equipped with an automatic lower hopper, and the automatic lower hopper is located above the third chain plate conveyor; The chain plates of the first chain plate conveyor, the second chain plate conveyor and the third chain plate conveyor are all chain plates with holes.
在所述第二护板上靠近支架的一侧设有电机箱,在远离支架的一侧设有第三电机箱,在所述电机箱与第三电机箱之间还设有第二电机箱;所述电机箱,第二电机箱和第三电机箱分别对应控制安装在第二护板上的搅辊,第二搅辊和第三搅辊,自动下曲斗位于第二电机箱和第三电机箱之间。在所述第二支架内侧靠近护板的一侧设有风箱,远离护板的一侧设有第二风箱,在所述风箱的前部设有风机,在第二风箱的前部设有第二风机;风箱和风机位于第二链板式输送机内部;第二风箱和第二风机位于第三链板式输送机内部。在第二支架上,位于第二链板式输送机与第三链板式输送机之间设有冲刷系统,冲刷系统由水平设置的总管和总管上的喷嘴构成。在所述茬料斗内的侧壁上并排设有两条横向滑轨,两条横向滑轨上并排安装有两个移动搅拌单元;所述每个移动搅拌单元均包括两个横移小车,横移小车内设有驱动装置及配套的行走装置,可使横移小车沿横向滑轨自由滑动,每个横移小车上均设有轴承座,两个轴承座之间安装有第四搅辊,其中一个横移小车的一侧安装有旋转电机,旋转电机与第四搅辊相连接,可带动第四搅辊旋转运动。免受污染。采用搅辊搅拌可以将茬料充分分散晾晒,加装的护板在保证搅拌的同时,茬料不会掉落,减少了原料的浪费。
A first electric chassis is arranged on the side near the first bracket on the second guard board, a third electric chassis is arranged on the side far from the first bracket, and a second electric chassis is also arranged between the first electric chassis and the third electric chassis; The first electric case, the second electric case and the third electric case respectively control the first stirring roller, the second stirring roller and the third stirring roller installed on the second guard plate, and the automatic lower hopper is located between the second electric case and the third electric case. A first air box is arranged at the side close to the first guard board at the inner side of the second support, a second air box is arranged at the side far from the first guard board, a first fan is arranged at the front of the first air box, and a second fan is arranged at the front of the second air box; The first air box and the first fan are located inside the second chain plate conveyor; The second air box and the second fan are located inside the third chain plate conveyor. On the second support, there is a scouring system between the second chain plate conveyor and the third chain plate conveyor. The scouring system is composed of a horizontally arranged header and a nozzle on the header. Two transverse slide rails are arranged side by side on the side wall of the stubble hopper, and two mobile mixing units are arranged side by side on the two transverse slide rails; Each mobile mixing unit includes two transverse cars. The transverse car is equipped with a driving device and a supporting traveling device, which can make the transverse car slide freely along the transverse slide rail. Each transverse car is equipped with a bearing seat. A fourth mixing roller is installed between the two bearing seats. One side of the transverse car is equipped with a rotating motor. The rotating motor is connected with the fourth mixing roller, which can drive the fourth mixing roller to rotate. Free from pollution. The stubble can be fully dispersed and dried by using the mixing roller. The added guard plate ensures that the stubble will not fall while mixing, reducing the waste of raw materials.
风箱是顶部不设盖板,且位于链板式输送机内部,风机吹出的风只能向链板式输送机的上层链板方向吹,实现在搅拌的同时对上导链板上的茬料吹风降温,冷却效果显著提高。
The air box is not equipped with a cover plate at the top, and is located inside the chain plate conveyor. The air blown by the fan can only blow in the direction of the upper chain plate of the chain plate conveyor, so as to realize the cooling of the stubble on the upper chain plate while mixing, and the cooling effect is significantly improved.
In addition, a scouring system is added between the two chain plates to avoid poor ventilation caused by the blocking of the chain plate conveyor, and the washed stubble can be recycled, reducing the waste of resources. For more equipment related questions, please visit our website http://www.qfrtrq.com Ask about it!