目前白酒酿造的全自动机械化代替传统的人工劳作已经变得势在必行,正确掌握和运用现代化手段,不断改进操作,使机械化设备更好地服务于生产,很大限度地发挥
全自动凉茬机性能。要怎么做呢?
At present, the full-automatic mechanization of Baijiu brewing has become a must to replace the traditional manual work. It is necessary to correctly grasp and use modern means, constantly improve the operation, so that the mechanized equipment can better serve the production, and give full play to the performance of the full-automatic stubble cooler to a great extent. How to do it?
(1)酒醅的加水进程主动化
(1) Initiative of adding water to fermented grains
传统的酿酒工艺中,为了到达物料的发酵湿度要求,酒醅在出锅后用人工进行洒水,工人用水桶提着80度左右的热水给物料洒水,整个的进程劳动强度大且因为水温较高存在一定的隐患,一起对工人的身体晦气,了这个问题,在酒醅从落料斗出来后紧接着就是热水的喷洒,热水经过管道直接喷洒酒醅外表,无需再用人工,数据经过操控热水的流量使得酒醅在链板式运送带上运行时均匀撒上热水,满意发酵的湿度要求。
In the traditional brewing process, in order to meet the requirements of the fermentation humidity of the materials, the fermented grains are watered manually after coming out of the pot, and the workers use the bucket to carry about 80 degrees of hot water to water the materials. The whole process is labor-intensive and there are certain hidden dangers because of the high water temperature. Together, it is bad for the workers' bodies, which solves this problem. After the fermented grains come out of the hopper, it is followed by the spraying of hot water, The hot water is directly sprayed to the surface of the fermented grains through the pipeline without manual work. The data is controlled by the flow of hot water, so that the fermented grains are evenly sprinkled with hot water when running on the chain plate conveyor belt, which meets the humidity requirements of fermentation.
(2)酒醅的翻转进程主动化
(2) Active overturning process of fermented grains
酒醅在链板式运送带上工作进程中,为了到达均匀不结团的意图,在设备上部增加了翻转拌和设备,物料在工作时经过拌和的不断翻转使得物料变得愈加松懈,不结团,一起在加曲后的翻转使得物料的均匀性愈加完善,一起在物料落入接料斗前再次进行翻转混合,愈加进一步的完成了物料的均匀混合,保证了入窖池后的发酵作用,整个的进程由4台电机带动拌和主动完成,与传统的人工翻转人工堆积相比即节省了劳动力又提高了产品质量。
During the working process of fermented grains on the chain plate conveyor belt, in order to achieve the intention of uniform and non agglomeration, a turnover mixing equipment is added on the upper part of the equipment. The continuous turnover of materials during mixing makes the materials more relaxed and non agglomeration. Together, the turnover after bending makes the uniformity of materials more perfect. Together, the materials are overturned and mixed again before they fall into the receiving hopper, further completing the uniform mixing of materials, It ensures the fermentation after entering the pit. The whole process is driven by four motors to actively complete the mixing. Compared with the traditional manual overturning and manual stacking, it saves labor and improves the product quality.
(3)酒醅的加曲进程主动化
(3) Initiative of adding starter to fermented grains
传统的酒醅加曲是在人工的操作下完成,工人们先把酒曲放到指定方位,再与酒醅混合后用工具配以手工操作撒入酒醅外表,占用人力物力的一起也会出现混合增加不均匀的现象,在酒醅冷却降温工艺温度后(比方40°C),由电机操控操作完成酒曲的增加,依据酒醅的重量以及工艺的配比要求调整好加曲速度,使得酒曲在酒醅的冷却工作进程中主动增加完成,之后经过电机翻转,到达物料均匀混合的意图。
The traditional starter adding of fermented grains is completed by manual operation. Workers first put the starter in the specified position, then mix it with the fermented grains, and then sprinkle it into the surface of the fermented grains with tools and manual operation. The phenomenon of uneven mixing will also occur when it takes up human and material resources. After the fermented grains are cooled and cooled to the process temperature (such as 40 ° C), the starter adding is completed by motor-controlled operation, Adjust the koji adding speed according to the weight of fermented grains and the proportion requirements of the process, so that the koji can be actively increased and completed in the cooling process of fermented grains, and then the motor will turn over to achieve the purpose of uniform mixing of materials.
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